LFP cells have a very reliable SOC, you just need to know how to measure it.
The battery isn't very old, but has been cycled and slow charged each time, so there just isn't any more room to store any added electrical energy.
As far as efficiency, how far do you get out of your 51kwh battery? At 10% remaining the guess-a-meter was dropping around 2km range every 1 km travelled in 60km/h traffic .... a fairly good sign there was bugger all left.
If you have much experience with LFP cells, you would know that the remaining energy after 3v per cell no load and 2.5v under load, isn't a whole lot, yet they measure the 51kwh down to 2.5v per cell .... and the chances of all 104 cells being perfectly balanced at 2.5v under load, especially when top balancing is used ...... is about as close to zero as you'll get .....
You will also be familiar with the energy density difference between LFP cells and NMC cells, yet they get 104 of each type of cell into that battery case. There is only 13.5Ah between the capacity of the NMC cells and the LFP cells, they certainly packed a lot of Ah into a small case with the LFP cells .....
No idea how you are using the weight comparison of the battery pack, but there is only 9.9kg difference in weight between the same number of LFP cells as NMC cells .... that weight is not just the cells, but the whole BMS, cooling system and case add in ......
I think the figures advertised are reverse calculations, start with the end figure you want, 51kwh, divide that by the number of cells, 104, that is a fixed number, then by the nom. voltage for LFP cells, that is a known hard fact 3.2v .... what is left is the Ah you need to claim each cell holds ... the maths comes out to 153Ah, so their maths isn't real good either .....
Until someone strips out a 51 LFP battery pack, I'm guess we are all guessing as to just how much the true capacity is ....... well, until the battery health bottoms out at around 90% mark and then stops falling at such a rapid rate .......
T1 Terry
I'm very familiar with LFP pack. And there's a reason why these cars don't allow setting max SoC. If people set the maximum SoC at 70-80%, GOM would become wildly inaccurate.
The issue with LFP is it's very flat volage curve within 10-90% of SoC. This is why it's so difficult to determine actual SoC. NCA/NMC has a much more linear curve and as such much easier to determine SoC and doesn't need as much 5-100% cycles. This is why they can get away with setting max charge state without ill effect on SoC accuracy.
you would know that the remaining energy after 3v per cell no load and 2.5v under load, isn't a whole lot, yet they measure the 51kwh down to 2.5v per cell
Doesn't really matter. As long as BMS is accuratly calibrated, it will show correct SoC. But if people don't regularly cycle 5-100%, of course it will drift away and inaccuracies will happen, especailly down bellow.
You will also be familiar with the energy density difference between LFP cells and NMC cells, yet they get 104 of each type of cell into that battery case. There is only 13.5Ah between the capacity of the NMC cells and the LFP cells, they certainly packed a lot of Ah into a small case with
If anything, they use low density NMC cells. If they used highly dense NMC cells, a 77kWh pack could not exist within the same formfactor and configuration. You can have varying densities within the same size of cell. And that can also be beneficial, as those kinds of cells tend to have higher cycle life.
Just look at 18650 cells. You can get them all the way down to 1500mAh or 3500mAh. Stand to reason, that automotive packs can be the same way.
Until someone strips out a 51 LFP battery pack, I'm guess we are all guessing as to just how much the true capacity is ....... well, until the battery health bottoms out at around 90% mark and then stops falling at such a rapid rate .......
The capacity surely is correct. It's how SoH is calculated and how much buffers there are top and bottom are somewhat of a mistery.
There's just no way they be lying about capacity for 10-20% as you state above.
I'm clearly getting too old for this, it dawned on me while finishing that post to Peter in WA.
Battery capacity is measured at a fixed load over time. If you are unrealistic about the assumed load the battery will be operating at and substituted with a lighter load, the battery will deliver a greater number of Ah over a given time before the cell voltages drop below the level the test is terminated.
As an example, this is the graph for a 100Ah Winston LFP cell ..... bugga, they were all on the computer and back ups that were lost in the fire, so I can't show you the graphs that explain what I'm saying ....
This is the graph for a Winston LYP 100Ah cell, not a great example because LYP cells have a better high discharge rate than LFP cells.
OK, I'm going to market this cell as 120Ah. If I load test it at 0.25CA, or 25 amps over 4 hrs and continued the load until the voltage dropped to 2.5v. With a bit of imagination, you can see the discharge curve is better that the 0.5CA discharge curve (50 amps over 2 hrs)
The problem is, I'm going to use this battery at a 3CA discharge rate (300 amps over 20 mins)
At the load rate the battery will be used, 3CA, it is not a 120Ah battery, brand new it is a 100Ah battery.
View attachment 35114
The paperwork shows the MG4 51kwh battery is built from 104 x 156Ah cells .... but was that 156Ah measured at 3CA, the motor is 150kw after all. Or was the 156Ah measured using the lead acid deep cycle battery load rate of C20, the capacity divided by 20, 7.8 amps, over a 20 hr period till the cell voltage drops to 2.5v .... It can still be advertised as a 156Ah cell ......
T1 Terry
51kWh motor is 125kW peak (so basically it can deliver that power for about 30secs). Continuous power is 54kW.
So if you plan on capacity testing with driving, 125kW discharge rate is not the rate you'll be discharging the battery from 100 to 0%, as motor will derate itself very quickly.
Most ESS cells are designed with 0,5-1C discharge and charge rates in mind. With 117kW charging on the 51kWh version, the cells need to be rated for at least 2.5C charge rate, way above what most normal ESS versions are rated for.
54kW with some motor/inverer losses and aux drains comes to just over 1C. And that's the discharge rate, that most cells are capacity rated at.
In reality, avarage power will be closer to something like 15-20kW, which helps cells easily hit their rated capacity.
And lets not forget; those are not stationary LFP cells, but automotive. Stands to reason their caracteristcs are a bit different and designed with higher charge(!!) and discharge rates in mind.
Type: LiFePO4 Usage: UPS, Electric Power, Electric Bicycle Nominal Voltage: 3.2V Discharge Rate: High Discharge Rate Shape: Cylindrical Battery Electrolyte: LiFePO4
linksunhk.en.made-in-china.com
These looks like the sort of cells that SAIC might be using. Dimensions look about right (they claim pack is 110mm thick) but their characteristics don't seem quite right.
In any case, i have a strong suspision that SAIC might be using the actual capacity of the cells (not rated) to have some degradation buffer. You see, typically a 156Ah isn't 156Ah from the factory, but usually at least 5-10% more.
So lets assume that 156Ah cell has typically 164Ah of actual usable capacity when new. SAIC could be using that difference for their buffer, while still being correct about their advertised capacity.
So 51kWh nominal and 53.63kWh raw "usable" and the difference is used as a degradation buffer. Might also explain why rated pack voltage per cell is only 3.144V instead of the usual 3.2V.