Is rust a problem on early MG5s?

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Hi folks,

Maybe you can help me. I am often being told that "modern MGs rust", that they are not well protected and that after 4 years or so there are problems.

Is this true at all with MG5s? There must be a number of you with older 5s now who can comment.

I'd like to gather some evidence to repudiate this if it isn't true.

Thanks in advance for your comments.
 
No sign of rust on my grey 2021 model. I've seen reports, here, of white cars showing some rust under the bonnet. I think they all start white but other colours get extra coats.

I had the opportunity to look at the underside of mine, when it was on the ramp for an MOT, and it looked pretty much like new.
 
I have put on the forum that there are holes under the bonnet on my SR that are rusty.
I have also reported, at my last service, that above the windscreen there are a few rust spots. The garage have not heard back from MG about that yet, but then it is in for the 5th time for the Radio Module Disconnected issue.
 
... above the windscreen there are a few rust spots.
Do you have any pictures of these? Is it coming from the seal between the window and the bodywork?

I think the MG ZS saw quite a few rust problems. Rumour has it that the cavities aren't wax filled and a new thin film zirconium treatment process was used for underbody rust proofing, which is less robust than the conventional process.

I've got no idea whether the 5 uses the same processes as the ZS, but I'd assume it does.
 
Here a few pictures
 

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Here a few pictures
Sorry to see your issue. That rust has almost certainly started because of stone impact in that area, so sadly MG aren't likely to cover it under warranty.

From the way it's rusting and spreading though, there appears to be little or no sacrificial zinc layer present, which is a bit depressing to see these days. :(

I do worry a little bit about longevity of these cars. The 7 year perforation warranty is a warning flag, 30 years ago, before anyone was even using galvanised steels it used to be 6 years! The norm today with the usual use of pre galvanised sheet steel is 10 or 12 years and you don't usually see any rust at all to speak of on most new cars now for at least the first 10 years.

I'm not sure how long I'm keeping mine for yet, but if I decide it's going to be longer term, it's getting all the underbody and cavities flooded with Dynax, as I'm not convinced these don't need a little extra help.

Do you have any pictures of these? Is it coming from the seal between the window and the bodywork?

I think the MG ZS saw quite a few rust problems. Rumour has it that the cavities aren't wax filled and a new thin film zirconium treatment process was used for underbody rust proofing, which is less robust than the conventional process.

I've got no idea whether the 5 uses the same processes as the ZS, but I'd assume it does.
Thin film zirconium dipping is nowhere near as good as the old hot zinc phosphating baths were. This doesn't really matter too much if the manufacturer is using quality 10+ micron zinc plated sheet steels, but if the steel is less well protected...

The change was, of course, for environmental reasons, as the old method used heavy metals and was terrible in that respect.
 
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Thanks for the images, Jomarkh. It's both interesting and troubling to see what a stone chip can do in terms of rust.

Paulie68, thanks for the more detailed explanation. I hadn't realised the perforation warranty was only half that of other recent car models. I'm hoping to keep mine for the longer term, so I guess I'd better get flooding those cavities!
 
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